Key advantages

  • Increased efficiency through integration into the production and quality control processes
  • Improved inspection quality through automated test procedures
  • Increased productivity through optimized cycle times
  • Supervised operation not required
  • Full production control

The Solution

ROSEN developed a Residual Stress Inspection System (RESIS) that utilizes EMAT technology to automatically record and evaluate the residual stress profile in a train wheel tread within 90 seconds. A handling system automatically loads and unloads the RESIS system to perform this inspection.

Project-specific requirements will be discussed with the customer, including production process, inspection requirements, and the variety of parts to be tested, in order to optimize the construction process of the RESIS system. Identifying the unique project requirements allows ROSEN to optimally integrate the inspection system into the customer’s quality control line for newly manufactured wheels.