Consultancy Services for Future Fuels Pipelines

Strategic design and operational support for hydrogen, carbon dioxide, and ammonia pipelines

Pipeline projects involving the transportation of hydrogen, carbon dioxide, or ammonia require a strategic, technically robust, and risk-informed approach to ensure safety, reliability, and long-term performance.

Partnering with us provides direct access to proven technical expertise, advanced testing capabilities, and globally recognized research experience, ensuring that your assets are prepared for the challenges and opportunities presented by future fuels.

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Advanced material testing under future fuel conditions

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Extensive in-line inspection (ILI) expertise

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Multidisciplinary expertise from a global network of subject matter experts

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Active involvement in international research programs

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Lifecycle consultancy from concept to operation

With decades of experience in pipeline engineering consultancy and integrity management, we support operators, investors, and developers in addressing the technical and regulatory complexities associated with future fuels and emerging energy systems. Our expertise extends across all stages of the pipeline lifecycle, from concept development and design through to construction, operation, and integrity management, where we provide specialized support or serve as an independent third-party partner to ensure safety, reliability, and compliance.

Close-up of the material to be tested in the autoclave.

Support in the development and planning of pipelines for future fuels

Material selection
Assistance in selecting suitable pipeline and component materials based on operating pressure, temperature, impurity content, and fluid characteristics. Recommendations ensure optimal corrosion resistance, toughness, and long-term performance under the specified service conditions.

Fracture control planning
Development of fracture control strategies that consider material toughness, operational parameters and decompression behavior. This includes defining test requirements, arrest toughness criteria, and mitigation measures to prevent brittle and running ductile fractures and ensure structural integrity.

Specification writing/review
Preparation and review of technical specifications to ensure that all design, fabrication, testing, and inspection requirements meet applicable codes and best practices. This ensures consistency, clarity, and fitness for purpose across project documentation.

Geohazard review
Assessment of potential geological and geotechnical threats such as landslides, subsidence, seismic activity, and soil movement that may affect pipeline integrity. Recommendations support routing, design, and monitoring strategies to minimize geohazard-related risks.

Pigging feasibility
Evaluation of pipeline geometry, configuration, and operating conditions to determine the feasibility of in-line inspection and cleaning operations. Recommendations include launcher and receiver requirements, tool specifications, and modifications for effective pig passage.

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In-depth consulting for the construction and conversion of pipelines in the field of future fuels

Welding consultancy
Provision of expert advice on welding procedures, consumables, and post-weld treatments to ensure mechanical integrity and compatibility with the specified service conditions. Guidance covers both new construction and conversion projects where material performance under the specified operating environment must be maintained.

Vendor audit/qualification
Evaluation and qualification of material and equipment suppliers to confirm compliance with technical specifications, quality management systems, and project standards. Audits ensure traceability and consistency in manufacturing processes relevant to the specified service.

Pipeline stress and strain analysis
Structural and mechanical analysis of pipelines to evaluate stresses, strains, and displacements under various loading scenarios, including thermal expansion, internal pressure, and ground movement. Results are used to optimize design and verify compliance with relevant codes and standards.

Engineering Critical Assessment (ECA)/fatigue and fracture analysis
Execution of ECAs and detailed fatigue and fracture assessments to establish flaw acceptance criteria, evaluate defect tolerance, and support safe operation under cyclic and transient loads. These studies provide a quantitative basis for integrity decision-making.

Geotechnical studies
Investigation of soil and sub-surface conditions to determine their impact on pipeline design, stability, and long-term performance. Studies include soil–structure interaction modeling and mitigation strategies for differential settlement or ground movement.

Specialist testing
Execution of advanced laboratory and field testing programs to characterize material properties, corrosion behavior, and fracture toughness. Results support validation of design assumptions and calibration of analytical or numerical models.

A woman working on the computer at the ROSEN hydrogen testing lab in Lingen (Ems).

Comprehensive support for the safe operation of future fuels pipelines

Life extension studies
Comprehensive assessment of ageing assets to determine remaining life and define the requirements for continued safe operation. Analyses consider degradation mechanisms, historical performance data, and integrity trends to support long-term asset management.

Expert witness
Provision of independent expert testimony and technical support in litigation, arbitration, or regulatory proceedings. Opinions are based on sound engineering principles, established industry practices, and verifiable analytical methods.

Failure investigation / Root Cause Analysis (RCA)
Systematic investigation of pipeline or component failures to identify underlying causes, whether material, operational, or environmental. Findings are used to develop corrective measures and prevent recurrence in future operations.

Why partner with us?

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Comprehensive in-house material testing capabilities

Our state-of-the-art laboratories enable advanced material characterization, including fracture toughness, fatigue, and mechanical testing under simulated hydrogen and other specified service environments. These capabilities provide reliable data for material qualification, integrity assessment, and life prediction of assets designed for future fuels.

Extensive in-line inspection expertise

With decades of operational experience and a broad range of ILI technologies, we support baseline data collection, condition monitoring, and integrity assessments across entire pipeline networks. Our high-resolution inspection tools and advanced analytics enable accurate detection and characterization of metal loss, cracks, and other critical anomalies.
 

Close up image of an EMAT-C sensor on an in-line inspection tool.
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Access to a global network of subject matter experts

Our clients have direct access to a global network of specialists covering materials engineering, fracture mechanics, corrosion, hydraulics, and risk management. This multidisciplinary expertise allows us to deliver practical, research-driven, and regulatory-compliant solutions to support the safe and efficient transition toward future fuels.

Active participation in international research programs

We have extensive experience in conducting and contributing to major collaborative research initiatives, including projects under the European Pipeline Research Group (EPRG), the Pipeline Research Council International (PRCI), and the Australian Pipeline and Gas Association / Future Fuels Cooperative Research Centre (APGA/FFCRC). Through this involvement, we remain at the forefront of scientific and technological advancements, ensuring our clients benefit from the latest industry knowledge, validated methodologies, and best practices.

Two employees look at a laptop while standing in the hydrogen lab.